Showing posts with label Motors. Show all posts
Showing posts with label Motors. Show all posts

Mar 11, 2018

Concept of Phase rotation

Phase rotation


Let's take the three-phase alternator design laid out earlier and watch what happens as the magnet rotates:
The phase angle shift of 120o is a function of the actual rotational angle shift of the three pairs of windings. If the magnet is rotating clockwise, winding 3 will generate its peak instantaneous voltage exactly 120o (of alternator shaft rotation) after winding 2, which will hits its peak 120o after winding 1. The magnet passes by each pole pair at different positions in the rotational movement of the shaft. Where we decide to place the windings will dictate the amount of phase shift between the windings' AC voltage waveforms. If we make winding 1 our "reference" voltage source for phase angle (0o), then winding 2 will have a phase angle of -120o (120o lagging, or 240o leading) and winding 3 an angle of -240o (or 120o leading).
This sequence of phase shifts has a definite order. For clockwise rotation of the shaft, the order is 1-2-3 (winding 1 peaks first, them winding 2, then winding 3). This order keeps repeating itself as long as we continue to rotate the alternator's shaft:
However, if we reverse the rotation of the alternator's shaft (turn it counter-clockwise), the magnet will pass by the pole pairs in the opposite sequence. Instead of 1-2-3, we'll have 3-2-1. Now, winding 2's waveform will be leading120o ahead of 1 instead of lagging, and 3 will be another 120o ahead of 2:
Phase sequence Sequence, phase
The order of voltage waveform sequences in a polyphase system is called phase rotation or phase sequence. If we're using a polyphase voltage source to power resistive loads, phase rotation will make no difference at all. Whether 1-2-3 or 3-2-1, the voltage and current magnitudes will all be the same. There are some applications of three-phase power, as we will see shortly, that depend on having phase rotation being one way or the other. Since voltmeters and ammeters would be useless in telling us what the phase rotation of an operating power system is, we need to have some other kind of instrument capable of doing the job.
One ingenious circuit design uses a capacitor to introduce a phase shift between voltage and current, which is then used to detect the sequence by way of comparison between the brightness of two indicator lamps:
The two lamps are of equal filament resistance and wattage. The capacitor is sized to have approximately the same amount of reactance at system frequency as each lamp's resistance. If the capacitor were to be replaced by a resistor of equal value to the lamps' resistance, the two lamps would glow at equal brightness, the circuit being balanced. However, the capacitor introduces a phase shift between voltage and current in the third leg of the circuit equal to 90o. This phase shift, greater than 0o but less than 120o, skews the voltage and current values across the two lamps according to their phase shifts relative to phase 3. The following SPICE analysis demonstrates what will happen:

phase rotation detector -- sequence = v1-v2-v3
v1 1 0 ac 120 0 sin
v2 2 0 ac 120 120 sin
v3 3 0 ac 120 240 sin
r1 1 4 2650
r2 2 4 2650
c1 3 4 1u
.ac lin 1 60 60
.print ac v(1,4) v(2,4) v(3,4)
.end


freq          v(1,4)      v(2,4)      v(3,4)
6.000E+01     4.810E+01   1.795E+02   1.610E+02
The resulting phase shift from the capacitor causes the voltage across phase 1 lamp (between nodes 1 and 4) to fall to 48.1 volts and the voltage across phase 2 lamp (between nodes 2 and 4) to rise to 179.5 volts, making the first lamp dim and the second lamp bright. Just the opposite will happen if the phase sequence is reversed:
phase rotation detector -- sequence = v3-v2-v1
v1 1 0 ac 120 240 sin
v2 2 0 ac 120 120 sin
v3 3 0 ac 120 0 sin
r1 1 4 2650
r2 2 4 2650
c1 3 4 1u
.ac lin 1 60 60
.print ac v(1,4) v(2,4) v(3,4)
.end


freq          v(1,4)      v(2,4)      v(3,4)
6.000E+01     1.795E+02   4.810E+01   1.610E+02
Here, the first lamp receives 179.5 volts while the second receives only 48.1 volts.
We've investigated how phase rotation is produced (the order in which pole pairs get passed by the alternator's rotating magnet) and how it can be changed by reversing the alternator's shaft rotation. However, reversal of the alternator's shaft rotation is not usually an option open to an end-user of electrical power supplied by a nationwide grid ("the" alternator actually being the combined total of all alternators in all power plants feeding the grid). There is a much easier way to reverse phase sequence than reversing alternator rotation: just exchange any two of the three "hot" wires going to a three-phase load.
This trick makes more sense if we take another look at a running phase sequence of a three-phase voltage source:
1-2-3 rotation:  1-2-3-1-2-3-1-2-3-1-2-3-1-2-3 . . .
3-2-1 rotation:  3-2-1-3-2-1-3-2-1-3-2-1-3-2-1 . . .
What is commonly designated as a "1-2-3" phase rotation could just as well be called "2-3-1" or "3-1-2," going from left to right in the number string above. Likewise, the opposite rotation (3-2-1) could just as easily be called "2-1-3" or "1-3-2."
Starting out with a phase rotation of 3-2-1, we can try all the possibilities for swapping any two of the wires at a time and see what happens to the resulting sequence:
No matter which pair of "hot" wires out of the three we choose to swap, the phase rotation ends up being reversed (1-2-3 gets changed to 2-1-3, 1-3-2 or 3-2-1, all equivalent).
Review
  • Phase rotation, or phase sequence, is the order in which the voltage waveforms of a polyphase AC source reach their respective peaks. For a three-phase system, there are only two possible phase sequences: 1-2-3 and 3-2-1, corresponding to the two possible directions of alternator rotation.
  • Phase rotation has no impact on resistive loads, but it will have impact on unbalanced reactive loads, as shown in the operation of a phase rotation detector circuit.
  • Phase rotation can be reversed by swapping any two of the three "hot" leads supplying three-phase power to a three-phase load.

Polyphase motor design

Motor


Perhaps the most important benefit of polyphase AC power over single-phase is the design and operation of AC motors. As we studied in the first chapter of this book, some types of AC motors are virtually identical in construction to their alternator (generator) counterparts, consisting of stationary wire windings and a rotating magnet assembly. (Other AC motor designs are not quite this simple, but we will leave those details to another lesson).
If the rotating magnet is able to keep up with the frequency of the alternating current energizing the electromagnet windings (coils), it will continue to be pulled around clockwise. However, clockwise is not the only valid direction for this motor's shaft to spin. It could just as easily be powered in a counter-clockwise direction by the same AC voltage waveform:
Motor, induction Motor, synchronous
Notice that with the exact same sequence of polarity cycles (voltage, current, and magnetic poles produced by the coils), the magnetic rotor can spin in either direction. This is a common trait of all single-phase AC "induction" and "synchronous" motors: they have no normal or "correct" direction of rotation. The natural question should arise at this point: how can the motor get started in the intended direction if it can run either way just as well? The answer is that these motors need a little help getting started. Once helped to spin in a particular direction. they will continue to spin that way as long as AC power is maintained to the windings.
Where that "help" comes from for a single-phase AC motor to get going in one direction can vary. Usually, it comes from an additional set of windings positioned differently from the main set, and energized with an AC voltage that is out of phase with the main power:
These supplementary coils are typically connected in series with a capacitor to introduce a phase shift in current between the two sets of windings:
That phase shift creates magnetic fields from coils 2a and 2b that are equally out of step with the fields from coils 1a and 1b. The result is a set of magnetic fields with a definite phase rotation. It is this phase rotation that pulls the rotating magnet around in a definite direction.
Rotating magnetic field Magnetic field, rotating
Polyphase AC motors require no such trickery to spin in a definite direction. Because their supply voltage waveforms already have a definite rotation sequence, so do the respective magnetic fields generated by the motor's stationary windings. In fact, the combination of all three phase winding sets working together creates what is often called a rotating magnetic field. It was this concept of a rotating magnetic field that inspired Nikola Tesla to design the world's first polyphase electrical systems (simply to make simpler, more efficient motors). The line current and safety advantages of polyphase power over single phase power were discovered later.
What can be a confusing concept is made much clearer through analogy. Have you ever seen a row of blinking light bulbs such as the kind used in Christmas decorations? Some strings appear to "move" in a definite direction as the bulbs alternately glow and darken in sequence. Other strings just blink on and off with no apparent motion. What makes the difference between the two types of bulb strings? Answer: phase shift!
Examine a string of lights where every other bulb is lit at any given time:
When all of the "1" bulbs are lit, the "2" bulbs are dark, and vice versa. With this blinking sequence, there is no definite "motion" to the bulbs' light. Your eyes could follow a "motion" from left to right just as easily as from right to left. Technically, the "1" and "2" bulb blinking sequences are 180o out of phase (exactly opposite each other). This is analogous to the single-phase AC motor, which can run just as easily in either direction, but which cannot start on its own because its magnetic field alternation lacks a definite "rotation."
Now let's examine a string of lights where there are three sets of bulbs to be sequenced instead of just two, and these three sets are equally out of phase with each other:
If the lighting sequence is 1-2-3 (the sequence shown), the bulbs will appear to "move" from left to right. Now imagine this blinking string of bulbs arranged into a circle:
Now the lights appear to be "moving" in a clockwise direction because they are arranged around a circle instead of a straight line. It should come as no surprise that the appearance of motion will reverse if the phase sequence of the bulbs is reversed.
The blinking pattern will either appear to move clockwise or counter-clockwise depending on the phase sequence. This is analogous to a three-phase AC motor with three sets of windings energized by voltage sources of three different phase shifts:
With phase shifts of less than 180o we get true rotation of the magnetic field. With single-phase motors, the rotating magnetic field necessary for self-starting must to be created by way of capacitive phase shift. With polyphase motors, the necessary phase shifts are there already. Plus, the direction of shaft rotation for polyphase motors is very easily reversed: just swap any two "hot" wires going to the motor, and it will run in the opposite direction!

Review
  • AC "induction" and "synchronous" motors work by having a rotating magnet follow the alternating magnetic fields produced by stationary wire windings.
  • Single-phase AC motors of this type need help to get started spinning in a particular direction.
  • By introducing a phase shift of less than 180o to the magnetic fields in such a motor, a definite direction of shaft rotation can be established.
  • Single-phase induction motors often use an auxiliary winding connected in series with a capacitor to create the necessary phase shift.
  • Polyphase motors don't need such measures; their direction of rotation is fixed by the phase sequence of the voltage they're powered by.
  • Swapping any two "hot" wires on a polyphase AC motor will reverse its phase sequence, thus reversing its shaft rotation.

Feb 12, 2018

Categories of AC& DC Motor

AC&DC Motor

Lighting worked as well on AC as on DC. Transmission of electrical energy covered longer distances at lower loss with alternating current. However, motors were a problem with alternating current. Initially, AC motors were constructed like DC motors. Numerous problems were encountered due to changing magnetic fields, as compared to the static fields in DC motor motor field coils.

Hysteresis and Eddy Current in motor

Hysteresis and Eddy Current

Early designers of AC motors encountered problems traced to losses unique to alternating current magnetics. These problems were encountered when adapting DC motors to AC operation. Though few AC motors today bear any resemblance to DC motors, these problems had to be solved before AC motors of any type could be properly designed before they were built.
Both rotor and stator cores of AC motors are composed of a stack of insulated laminations. The laminations are coated with insulating varnish before stacking and bolting into the final form. Eddy currents are minimized by breaking the potential conductive loop into smaller less lossy segments below. The current loops look like shorted transformer secondary turns. The thin isolated laminations break these loops. Also, the silicon added to the alloy used in the laminations increases electrical resistance which decreases the magnitude of eddy currents.
If the laminations are made of silicon alloy grain oriented steel, hysteresis losses are minimized. Magnetic hysteresis is a lagging behind of magnetic field strength as compared to magnetizing force. If a soft iron nail is temporarily magnetized by a solenoid, one would expect the nail to lose the magnetic field once the solenoid is de-energized. However, a small amount of residual magnetization, Br due to hysteresis remains. An alternating current has to expend energy, -Hc the coercive force, in overcomming this residual magnetization before it can magnetize the core back to zero, let alone in the opposite direction. Hysteresis loss is encountered each time the polarity of the AC reverses. The loss is proportional to the area enclosed by the hysteresis loop on the B-H curve. "Soft" iron alloys have lower losses than "hard" high carbon steel alloys. Silicon grain oriented steel, 4% silicon, rolled to preferentially orient the grain or crystalline structure, has still lower losses.

Once Steinmetz's Laws of hysteresis could predict iron core losses, it was possible to design AC motors which performed as designed. This was akin to being able to design a bridge ahead of time that would not collapse once it was actually built. This knowledge of eddy current and hysteresis was first applied to building AC commutator motors similar to their DC counterparts. Today this is but a minor category of AC motors. Others invented new types of AC motors bearing little resemblance to their DC kin.

Feb 10, 2018

what is Synchronous Condenser?

Synchronous Condenser

Section view showing interior construction of condenser 
A synchronous condenser (sometimes called a synchronous capacitor or synchronous compensator) is a DC-excited synchronous motor, whose shaft is not connected to anything but spins freely.[1] Its purpose is not to convert electric power to mechanical power or vice versa, but to adjust conditions on the electric power transmission grid. Its field is controlled by a voltage regulator to either generate or absorb reactive power as needed to adjust the grid's voltage, or to improve power factor. The condenser’s installation and operation are identical to large electric motors and generators.

Feb 7, 2018

Stepper Motor Interfacing with 8051 / 8951

Stepper Motor

•A stepper motor is a widely used device that translates electrical pulses into mechanical movement
•The stepper motor is used for position control in applications such as disk drivers, dot matrix printers, and robotics, etc.
•Every stepper motor has a permanent magnet rotor (also called the shaft) surrounded by a stator .

Feb 2, 2018

Concept of Stepper motors

Stepper motors

A stepper motor is a "digital" version of the electric motor. The rotor moves in discrete steps as commanded, rather than rotating continuously like a conventional motor. When stopped but energized, a stepper (short for stepper motor) holds its load steady with a holding torque. Wide spread acceptance of the stepper motor within the last two decades was driven by the ascendancy of digital electronics. Modern solid state driver electronics was a key to its success. And, microprocessors readily interface to stepper motor driver circuits.

Jan 30, 2018

Concept of Wound rotor induction motors

Wound rotor induction motors

A wound rotor induction motor has a stater like the squirrel cage induction motor, but a rotor with insulated winding brought out via slip rings and brushes. However, no power is applied to the slip rings. Their sole purpose is to allow resistance to be placed in series with the rotor winding while starting. This resistance is shorted out once the motor is started to make the rotor look electrically like the squirrel cage counterpart.

Jan 29, 2018

Synchronous Motors construction and working principal

Synchronous Motors-Part-A

Single phase synchronous motors are available in small sizes for applications requiring precise timing such as time keeping, (clocks) and tape players. Though battery powered quartz regulated clocks are widely available, the AC line operated variety has better long term accuracy-- over a period of months. This is due to power plant operators purposely maintaining the long term accuracy of the frequency of the AC distribution system. If it falls behind by a few cycles, they will make up the lost cycles of AC so that clocks lose no time. Above 10 Horsepower (7.5 kW) the higher efficiency and leading power factor make large synchronous motors useful in industry. Large synchronous motors are a few percent more efficient than the more common induction motors. Though, the synchronous motor is more complex.

Jan 28, 2018

Synchronous Motors construction and working principal PART-B

Brush less DC motor- Synchronous Motors-PART-B

Brushless DC motors were developed from conventional brushed DC motors with the availability of solid state power semiconductors. So, why do we discuss brushless DC motors in a chapter on AC motors? Brushless DC motors are similar to AC synchronous motors. The major difference is that synchronous motors develop a sinusoidal back EMF, as compared to a rectangular, or trapezoidal, back EMF for brushless DC motors. Both have stator created rotating magnetic fields producing torque in a magnetic rotor.

What is Reluctance of motor

Reluctance motor

The variable reluctance motor is based on the principle that an unrestrained piece of iron will move to complete a magnetic flux path with  minimum reluctance, the magnetic analog of electrical resistance.

Jan 27, 2018

Concept of Single-phase induction motors

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Single-phase induction motors

A three phase motor may be run from a single phase power source. However, it will not self-start. It may be hand started in either direction, comming up to speed in a few seconds. It will only develop 2/3 of the 3-Φ power rating because one winding is not used.

Jan 24, 2018

Types of specialized motors

1.Shaded pole induction motor

An easy way to provide starting torque to a single phase motor is to embed a shorted turn in each pole at 30o to 60oto the main winding. Typically 1/3 of the pole is enclosed by a bare copper strap. These shading coils produce a time lagging damped flux spaced 30o to 60o from the main field. This lagging flux with the undamped main component, produces a rotating field with a small torque to start the rotor.

Construction & operation of Poly phase motor

Tesla Polyphase Induction Motors

Introduction 

Most AC motors are induction motors. Induction motors are favored due to their ruggedness and simplicity. In fact, 90% of industrial motors are induction motors.
Nikola Tesla conceived the basic principals of the polyphase induction motor in 1883, and had a half horsepower (400 watt) model by 1888. Though he received a million dollars from George Westinghouse for the rights to manufacture this invention, he died penniless.

What is self synchronous motors?

Selsyn (synchro) motors

Normally, the rotor winding of a wound rotor induction motor are shorted out after starting. During starting, resistance may be placed in series with the rotor winding to limit starting current. If these winding are connected to a common starting resistance, the two rotors will remain synchronized during starting. This is useful for printing presses and draw bridges, where two motors need to be synchronized during starting. Once started, and the rotors are shorted, the synchronizing torque is absent. The higher the resistance during starting, the higher the synchronizing torque for a pair of motors. If the starting resistors are removed, but the rotors still paralleled, there is no starting torque. However there is a substantial synchronizing torque. This is a selsyn, which is an abbreviation for "self synchronous".

what is AC commutator motors?

AC commutator motors

AC commutator motors, like comparable DC motors, have higher starting torque and higher speed than AC induction motors. The series motor operates well above the synchronous speed of a conventional AC motor. AC commutator motors may be either single-phase or poly-phase. The single-phase AC version suffers a double line frequency torque pulsation, not present in poly-phase motor. Since a commutator motor can operate at much higher speed than an induction motor, it can output more power than a similar size induction motor. However commutator motors are not as maintenance free as induction motors, due to brush and commutator wear.

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